JIS Standard List: Castings, Forgings, Welding and Filler Materials and Powder Metallurgy/Sintered M

Abstract

This comprehensive guide presents Japanese Industrial Standards (JIS) for metallurgical materials including castings, forgings, welding materials, and powder metallurgy products. The JIS designation system utilizes a prefix followed by a letter indicating the material category and four digits. These internationally recognized standards are extensively implemented throughout Asia and the Pacific region, often serving as the foundation for Korean, Chinese, and Taiwanese national standards. Developed by the Japanese Industrial Standards Committee in Tokyo, these specifications ensure quality and consistency across various industrial applications, from high-pressure vessels to corrosion-resistant components operating in extreme environments.


Understanding the JIS Standard System

The Japanese Industrial Standards (JIS) system follows a structured designation pattern. Each standard begins with the prefix "JIS," followed by a letter that indicates the specific industrial division, and then four digits that further classify the standard. This systematic approach allows for efficient categorization and identification of standards across various industries.

Developed by the Japanese Industrial Standards Committee (JISC) in Tokyo, JIS standards have gained significant international recognition, particularly in Asian and Pacific regions. Their influence extends beyond Japan, as many neighboring countries including Korea, China, and Taiwan have adopted JIS specifications as the foundation for their own national standards systems.

For those seeking more detailed information on the JIS designation methodology, please refer to the Introduction to the JIS Standard Designation System.

Applications and Material Categories

The JIS standards covered in this article address a wide range of industrial applications and material specifications. These include but are not limited to:

  • Quenched and tempered alloy steel forgings for pressure vessels
  • Corrosion-resistant and heat-resistant superalloy plates, sheets, and bars
  • High-strength chromium-molybdenum alloy steel forgings for pressure vessels operating under high-temperature conditions

The standards are organized into four main material categories:

Castings Standards

The JIS standards for castings cover various specifications for cast iron, cast steel, and specialty alloys used in industrial applications. These standards address dimensional tolerances, technical delivery requirements, inspection methods, and material compositions.

Table 1. Comprehensive list of JIS standards related to castings, including standard numbers, latest versions, descriptions, and current status

Standard
Number
Last
version
Description Status
B 0403 1995 Castings - System of dimensional tolerances and machining allowances  
B 0407 1978 Permissible deviations in dimensions without tolerance indication for iron castings Replaced by JIS B 0403:1995
B 0412 1978 Permissible deviations in dimensions without tolerance indication for steel castings Replaced by JIS B 0403:1995
B 0703 1987 Roundness of castings  
B 2031 1994 Gray cast iron valves  
F 2002 1976 Cast iron dog type chain cable compressors Withdrawn 1999
F 2003 1995 Cast iron deck end rollers Withdrawn 1999
F 2015 1987 Cast steel bar type chain cable stoppers Replaced by JIS F 2031:1998
F 2019 1979 Cast iron deck end rollers (small size) Withdrawn 1999
F 3058 1996 Cast steel vertical storm valves  
F 3060 1996 Cast steel screwdown vertical storm valves  
G 0307 1998 Steel castings - General technical delivery requirements  
G 0585 2002 Radiographic inspection for steel castings  
G 5101 1991 Carbon steel castings  
G 5102 1991 Steel castings for welded structure  
G 5111 1991 High tensile strength carbon steel castings and low alloy steel castings for structural purposes  
G 5121 2003 Corrosion-resistant cast steels for general applications  
G 5122 2003 Heat-resistant cast steels and alloys for general applications  
G 5131 2008 High manganese steel castings  
G 5151 1991 Steel castings for high temperature and high pressure service  
G 5152 1991 Steel castings for low temperature and high pressure service  
G 5201 1991 Centrifugally cast steel pipes for welded structure  
G 5202 1991 Centrifugally cast steel pipes for high temperature and high pressure service  
G 5501 1995 Grey iron castings  
G 5502 2001 Spheroidal graphite iron castings  
G 5503 1995 Austempered spheroidal graphite iron castings  
G 5504 2005 Heavy-walled ferritic spheroidal graphite iron castings for low temperature service  
G 5510 1999 Austenitic iron castings  
G 5511 1991 Low thermal expansive Fe-alloy castings  
G 5525 2000 Cast-iron drainage pipes and fittings  
G 5703 1988 Whiteheart malleable iron castings Replaced by JIS G 5705:2000
G 5704 1988 Pearlitic malleable iron castings  
G 5705 2000 Malleable iron castings  
G 5903 1975 Cast shot and grit  

Forgings Standards

This category encompasses standards for carbon steel forgings, alloy steel forgings, stainless steel forgings, and specialty forgings designed for specific service conditions such as high-temperature or low-temperature environments.

Table 2. JIS standards pertaining to forgings, detailing standard numbers, versions, descriptions, and status information

Standard
Number
Last
version
Description Status
B 0415 1975 Dimensional tolerance for steel die forgings (hammer and press forging)  
B 0416 1975 Dimensional tolerance for steel die forgings (upsetting)  
B 0418 1999 Machining allowance for open die forgings  
B 0706 1987 Corner and fillet radii of forged parts (hot and warm forgings)  
B 5013 1994 Die sets for press dies Withdrawn 2001
G 0306 1988 Steel forgings - General technical requirements  
G 3201 1988 Carbon steel forgings for general use  
G 3202 1988 Carbon steel forgings for pressure vessels  
G 3203 1988 Alloy steel forgings for pressure vessels for high-temperature service  
G 3204 1988 Quenched and tempered alloy steel forgings for pressure vessels  
G 3205 1988 Carbon and alloy steel forgings for pressure vessels for low-temperature service  
G 3206 1993 High strength chromium-molybdenum alloy steel forgings for pressure vessels under high-temperature service  
G 3214 1991 Stainless steel forgings for pressure vessels  
G 3221 1988 Chromium molybdenum steel forgings for general use  
G 3222 1988 Nickel chromium molybdenum steel forgings for general use  
G 3223 1988 High tensile strength steel forgings for tower flanges  
G 3251 1988 Carbon steel blooms and billets for forgings  
G 3545 1991 Boron steel wires for cold heading and cold forging Replaced by JIS G 3508-2:2005
G 4315 2000 Stainless steel wires for cold heading and cold forging  
G 4319 1991 Stainless steel blooms and billets for forgings  
G 4320 2003 Cold-formed stainless steel sections  
G 4321 2000 Stainless steel for building structure  
G 4322 2008 Stainless steel bars for concrete reinforcement  
G 4901 1999 Corrosion-resisting and heat-resisting superalloy bars  
G 4902 1991 Corrosion-resisting and heat-resisting superalloy plates and sheets  
G 4903 2008 Seamless nickel-chromium-iron alloy pipes  
G 4904 2008 Seamless nickel-chromium-iron alloy heat exchanger tubes  

Welding and Filler Materials Standards

The welding and filler materials standards section includes specifications for electrodes, welding procedures, and materials used in specialty welding applications such as stainless steel overlay welding.

Table 3. JIS standards specific to welding and filler materials, providing standard numbers, latest versions, descriptions, and current status.

Standard
Number
Last
version
Description Status
G 4316 1991 Stainless steel wire rods for welding  
Z 3252 2001 Covered electrodes for cast iron  
Z 3322 2002 Materials for stainless steel overlay welding with strip electrode  
Z 3422-1 2003 Specification and approval of welding procedures for metallic materials - Welding procedure tests - Part 1: Arc and gas welding of steels and arc welding of nickel and nickel alloys  

Powder Metallurgy and Sintered Materials Standards

The standards in this category address terminology, testing methods, and specifications for powder metallurgy products and sintered materials used in various industrial applications.

Table 4. JIS standards related to powder metallurgy and sintered materials, including standard numbers, versions, descriptions, and status information.

Standard
Number
Last
version
Description Status
H 2601 1983 Iron powder Withdrawn 2000
Z 2500 2000 Powder metallurgy - Vocabulary  
Z 2501 2000 Sintered metal materials - Determination of density, oil content, and open porosity  
Z 2502 2000 Metallic powders - Determination of flowability by means of a calibrated funnel (Hall flowmeter)  
Z 2503 2000 Powders for powder metallurgical purposes - Sampling  
Z 2550 2000 Sintered metal materials - Specification  

Industrial Importance of JIS Standards

JIS standards play a crucial role in ensuring quality, safety, and compatibility across industries. For manufacturers and engineers working with metallurgical materials, these standards provide essential guidelines for material selection, production processes, and quality control.

The widespread adoption of JIS standards throughout Asia and the Pacific region has facilitated international trade and collaboration in manufacturing. By adhering to these recognized standards, companies can ensure their products meet globally accepted quality requirements and performance specifications.

Whether working with castings for pressure vessels, forgings for high-temperature applications, or specialized welding materials, professionals in metallurgical industries benefit from the comprehensive framework provided by the JIS standards system.

April, 2011

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